1、PID controllerA proportionalintegralderivative controller (PID controller) is a generic .control loop feedback mechanism widely used in industrial control systems. A PID controller attempts to correct the error between a measured process variable and a desired setpoint by calculating and then output
2、ting a corrective action that can adjust the process accordingly.The PID controller calculation (algorithm) involves three separate parameters; the Proportional, the Integral and Derivative values. The Proportional value determines the reaction to the current error, the Integral determines the react
3、ion based on the sum of recent errors and the Derivative determines the reaction to the rate at which the error has been changing. The weightedsum of these three actions is used to adjust the process via a control element such as the position of a control valve or the power supply of a heating eleme
4、nt.By tuning the three constants in the PID controller algorithm the PID can provide control action designed for specific process requirements. The response of the controller can be described in terms of the responsiveness of the controller to an error, the degree to which the controller overshoots
5、the setpoint and the degree of system oscillation. Note that the use of the PID algorithm for control does not guarantee optimal control of the system or system stability.Some applications may require using only one or two modes to provide the appropriate system control. This is achieved by setting
6、the gain of undesired control outputs to zero. A PID controller will be called a PI, PD, P or I controller in the absence of the respective control actions. PI controllers are particularly common, since derivative action is very sensitive to measurement noise, and the absence of an integral value ma
7、y prevent the system from reaching its target value due to the control action.Note: Due to the diversity of the field of control theory and application, many naming conventions for the relevant variables are in common use.1.Control loop basicsA familiar example of a control loop is the action taken
8、to keep ones shower water at the ideal temperature, which typically involves the mixing of two process streams, cold and hot water. The person feels the water to estimate its temperature. Based on this measurement they perform a control action: use the cold water tap to adjust the process. The perso
9、n would repeat this input-output control loop, adjusting the hot water flow until the process temperature stabilized at the desired value.Feeling the water temperature is taking a measurement of the process value or process variable (PV). The desired temperature is called the setpoint (SP). The outp
10、ut from the controller and input to the process (the tap position) is called the manipulated variable (MV). The difference between the measurement and the setpoint is the error (e), too hot or too cold and by how much.As a controller, one decides roughly how much to change the tap position (MV) afte
11、r one determines the temperature (PV), and therefore the error. This first estimate is the equivalent of the proportional action of a PID controller. The integral action of a PID controller can be thought of as gradually adjusting the temperature when it is almost right. Derivative action can be tho
12、ught of as noticing the water temperature is getting hotter or colder, and how fast, and taking that into account when deciding how to adjust the tap.Making a change that is too large when the error is small is equivalent to a high gain controller and will lead to overshoot. If the controller were t
13、o repeatedly make changes that were too large and repeatedly overshoot the target, this control loop would be termed unstable and the output would oscillate around the setpoint in either a constant, growing, or decaying sinusoid. A human would not do this because we are adaptive controllers, learnin
14、g from the process history, but PID controllers do not have the ability to learn and must be set up correctly. Selecting the correct gains for effective control is known as tuning the controller.If a controller starts from a stable state at zero error (PV = SP), then further changes by the controlle
15、r will be in response to changes in other measured or unmeasured inputs to the process that impact on the process, and hence on the PV. Variables that impact on the process other than the MV are known as disturbances and generally controllers are used to reject disturbances and/or implement setpoint
16、 changes. Changes in feed water temperature constitute a disturbance to the shower process.In theory, a controller can be used to control any process which has a measurable output (PV), a known ideal value for that output (SP) and an input to the process (MV) that will affect the relevant PV. Contro
17、llers are used in industry to regulate temperature, pressure, flow rate, chemical composition, speed and practically every other variable for which a measurement exists. Automobile cruise control is an example of a process which utilizes automated control.Due to their long history, simplicity, well
18、grounded theory and simple setup and maintenance requirements, PID controllers are the controllers of choice for many of these applications.2.PID controller theoryNote: This section describes the ideal parallel or non-interacting form of the PID controller. For other forms please see the Section Alt
19、ernative notation and PID forms.The PID control scheme is named after its three correcting terms, whose sum constitutes the manipulated variable (MV). Hence: where Pout, Iout, and Dout are the contributions to the output from the PID controller from each of the three terms, as defined below.2.1. Pro
20、portional termThe proportional term makes a change to the output that is proportional to the current error value. The proportional response can be adjusted by multiplying the error by a constant Kp, called the proportional gain.The proportional term is given by: WherePout: Proportional output Kp: Pr
21、oportional Gain, a tuning parameter e: Error = SP PV t: Time or instantaneous time (the present) Change of response for varying KpA high proportional gain results in a large change in the output for a given change in the error. If the proportional gain is too high, the system can become unstable (Se
22、e the section on Loop Tuning). In contrast, a small gain results in a small output response to a large input error, and a less responsive (or sensitive) controller. If the proportional gain is too low, the control action may be too small when responding to system disturbances.In the absence of distu
23、rbances, pure proportional control will not settle at its target value, but will retain a steady state error that is a function of the proportional gain and the process gain. Despite the steady-state offset, both tuning theory and industrial practice indicate that it is the proportional term that sh
24、ould contribute the bulk of the output change.2.2.Integral termThe contribution from the integral term is proportional to both the magnitude of the error and the duration of the error. Summing the instantaneous error over time (integrating the error) gives the accumulated offset that should have bee
25、n corrected previously. The accumulated error is then multiplied by the integral gain and added to the controller output. The magnitude of the contribution of the integral term to the overall control action is determined by the integral gain, Ki.The integral term is given by: Iout: Integral output K
26、i: Integral Gain, a tuning parameter e: Error = SP PV : Time in the past contributing to the integral response The integral term (when added to the proportional term) accelerates the movement of the process towards setpoint and eliminates the residual steady-state error that occurs with a proportion
27、al only controller. However, since the integral term is responding to accumulated errors from the past, it can cause the present value to overshoot the setpoint value (cross over the setpoint and then create a deviation in the other direction). For further notes regarding integral gain tuning and co
28、ntroller stability, see the section on loop tuning.2.3 Derivative termThe rate of change of the process error is calculated by determining the slope of the error over time (i.e. its first derivative with respect to time) and multiplying this rate of change by the derivative gain Kd. The magnitude of
29、 the contribution of the derivative term to the overall control action is termed the derivative gain, Kd.The derivative term is given by: Dout: Derivative output Kd: Derivative Gain, a tuning parameter e: Error = SP PV t: Time or instantaneous time (the present) The derivative term slows the rate of
30、 change of the controller output and this effect is most noticeable close to the controller setpoint. Hence, derivative control is used to reduce the magnitude of the overshoot produced by the integral component and improve the combined controller-process stability. However, differentiation of a sig
31、nal amplifies noise and thus this term in the controller is highly sensitive to noise in the error term, and can cause a process to become unstable if the noise and the derivative gain are sufficiently large.2.4 SummaryThe output from the three terms, the proportional, the integral and the derivativ
32、e terms are summed to calculate the output of the PID controller. Defining u(t) as the controller output, the final form of the PID algorithm is: and the tuning parameters areKp: Proportional Gain - Larger Kp typically means faster response since the larger the error, the larger the Proportional ter
33、m compensation. An excessively large proportional gain will lead to process instability and oscillation. Ki: Integral Gain - Larger Ki implies steady state errors are eliminated quicker. The trade-off is larger overshoot: any negative error integrated during transient response must be integrated awa
34、y by positive error before we reach steady state. Kd: Derivative Gain - Larger Kd decreases overshoot, but slows down transient response and may lead to instability due to signal noise amplification in the differentiation of the error. 3. Loop tuningIf the PID controller parameters (the gains of the
35、 proportional, integral and derivative terms) are chosen incorrectly, the controlled process input can be unstable, i.e. its output diverges, with or without oscillation, and is limited only by saturation or mechanical breakage. Tuning a control loop is the adjustment of its control parameters (gain
36、/proportional band, integral gain/reset, derivative gain/rate) to the optimum values for the desired control response.The optimum behavior on a process change or setpoint change varies depending on the application. Some processes must not allow an overshoot of the process variable beyond the setpoin
37、t if, for example, this would be unsafe. Other processes must minimize the energy expended in reaching a new setpoint. Generally, stability of response (the reverse of instability) is required and the process must not oscillate for any combination of process conditions and setpoints. Some processes
38、have a degree of non-linearity and so parameters that work well at full-load conditions dont work when the process is starting up from no-load. This section describes some traditional manual methods for loop tuning.There are several methods for tuning a PID loop. The most effective methods generally
39、 involve the development of some form of process model, then choosing P, I, and D based on the dynamic model parameters. Manual tuning methods can be relatively inefficient.The choice of method will depend largely on whether or not the loop can be taken offline for tuning, and the response time of t
40、he system. If the system can be taken offline, the best tuning method often involves subjecting the system to a step change in input, measuring the output as a function of time, and using this response to determine the control parameters. Choosing a Tuning Method MethodAdvantagesDisadvantages Manual
41、 TuningNo math required. Online method.Requires experienced personnel. ZieglerNicholsProven Method. Online method.Process upset, some trial-and-error, very aggressive tuning. Software ToolsConsistent tuning. Online or offline method. May include valve and sensor analysis. Allow simulation before dow
42、nloading.Some cost and training involved. Cohen-CoonGood process models.Some math. Offline method. Only good for first-order processes.3.1 Manual tuningIf the system must remain online, one tuning method is to first set the I and D values to zero. Increase the P until the output of the loop oscillat
43、es, then the P should be left set to be approximately half of that value for a quarter amplitude decay type response. Then increase D until any offset is correct in sufficient time for the process. However, too much D will cause instability. Finally, increase I, if required, until the loop is accept
44、ably quick to reach its reference after a load disturbance. However, too much I will cause excessive response and overshoot. A fast PID loop tuning usually overshoots slightly to reach the setpoint more quickly; however, some systems cannot accept overshoot, in which case an over-damped closed-loop
45、system is required, which will require a P setting significantly less than half that of the P setting causing oscillation.3.2ZieglerNichols methodAnother tuning method is formally known as the ZieglerNichols method, introduced by John G. Ziegler and Nathaniel B. Nichols. As in the method above, the
46、I and D gains are first set to zero. The P gain is increased until it reaches the critical gain Kc at which the output of the loop starts to oscillate. Kc and the oscillation period Pc are used to set the gains as shown:3.3 PID tuning softwareMost modern industrial facilities no longer tune loops us
47、ing the manual calculation methods shown above. Instead, PID tuning and loop optimization software are used to ensure consistent results. These software packages will gather the data, develop process models, and suggest optimal tuning. Some software packages can even develop tuning by gathering data
48、 from reference changes.Mathematical PID loop tuning induces an impulse in the system, and then uses the controlled systems frequency response to design the PID loop values. In loops with response times of several minutes, mathematical loop tuning is recommended, because trial and error can literall
49、y take days just to find a stable set of loop values. Optimal values are harder to find. Some digital loop controllers offer a self-tuning feature in which very small setpoint changes are sent to the process, allowing the controller itself to calculate optimal tuning values.Other formulas are available to tune
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